GenesysLineCompact

Efficient

Directly from pallet to pallet

Efficient

Directly from pallet to pallet

Flexible

Grips almost every SKU

Flexible

Grips almost every SKU

Scalable

Individual design with expansion of robots and parking spaces

Scalable

Individual design with expansion of robots and parking spaces

Compact

Low space requirement due to multifunctional use of space in the material flow

Compact

Low space requirement due to multifunctional use of space in the material flow

The GenesysLineCompact system is an efficient solution for automated picking. It processes unmixed mono-pallets precisely into customer-specific mixed pallets ready for dispatch.

The GenesysLineCompact is supplied with unmixed mono-pallets via the specially designed incoming goods lane, which also serves as a buffer zone. This intelligent solution ensures a smooth material flow and optimised process control. Our specially developed kinematics move one after the other to predetermined pallet locations and gently pick up the corresponding SKUs one after the other with our patented gripper until the desired mixed pallet has been created. The finished mixed pallets are then discharged via the outgoing goods lane and can be immediately wrapped and made ready for dispatch at the customer's request.

Your advantages at a glance:

  • Unlimited product range: from small and light (L: 100 mm x W: 100 mm x H: 50 mm; 0.5 kg) to large and heavy (L: 1200 mm x W: 600 mm x H: 450 mm; 55 kg) without retooling
  • High performance: Efficient work processes enable high throughput rates
  • Individually adapted to your requirements: System configuration is determined according to throughput volume and picking duration
  • Simple operation: Intuitive order management and low training requirements
  • Fast amortization: within 5 years
  • High autonomy times: Long operating times without intervention guarantee high productivity.
  • Relief for your employees: less employee absences and fluctuation
  • Additional applications in the process: Automatic printing and labeling of shipping labels on individual SKUs

Image recognition

  • Robust and fast recognition of the individual SKUs on the pallet
  • No knowledge of the position pattern required
  • SKUs on skewed and deformed pallets are also recognizable and therefore manageable
  • SKU master data is sufficient to recognize the goods on the pallet

Gripping

  • With the patented roll-up technology, there are no restrictions in the product range
  • Flexible for all basic SKU dimensions from 150 × 150 mm to 1200 × 600 mm
  • Automatic gripper adaptation to the SKU properties enables handling without retooling
  • Robust, secure gripping of heavy and deformed SKUs
  • Up to 55 kg load capacity can be handled

Transport

  • Picking up and transporting several SKUs in one gripping process
  • Kinematics enable a load capacity of up to 55 kg in the stack and 90 kg in total

Gripping and depositing

  • Gripping and depositing position up to a height of 2.4 m
  • Precise placement on the target pallet
  • Formation of sophisticated packing patterns on the target pallet
  • 48 t picking per shift* 

System configuration - Individually adapted to your needs

Depending on your specific requirements, the number of pallet spaces and the number of robots can be freely configured. This enables you to achieve optimum system performance, with which your SKUs can be picked automatically in the time available. The number of pallet spaces allows you to vary the quantity of items that are processed by the system and placed on the target pallets.

Example 1

Number of robots: 1
Pallet spaces: 18
Capacity (SKU / h): 300*

Example 2

Number of robots: 2
Pallet spaces: 29
Capacity (SKU / h): 600*

Example 3

Number of robots: 3
Pallet spaces: 53
Output (SKU / h): 900*

*Performance data depending on system scope

From analysis to concept: your path to the optimum system

1
Icon Analyse
Teil vom Pfeil

Analysis

We analyze your order data, the SKUs to be handled and your individual process requirements.

2
Icon Konzept Planung
Teil vom Pfeil

Concept

Together we will develop a customized concept for your GenesysLineCompact system, tailored to your needs.

3
Icon Simulation
Pfeil

Simulation

We use a digital twin to simulate the picking process in order to ensure efficiency and feasibility.

4
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System concept, offer and service description:

Based on the previous steps, we create an optimal concept for your GenesysLineCompact system that perfectly meets your requirements.

Interested in a customized automation solution? Find out how the GenesysLineCompact can make your logistics processes more efficient! 
Click now and get in touch with us – we will be happy to advise you individually and without obligation.

Discover GenesysLineCompact